A CNC router, also referred to as CNC Milling machine is actually a computerized Numerical Controlled machine that lets you cut various materials utilizing a 3D cutting CAD/CAM software. The CAD/CAM converts your design in to a tool path so that your machine can create 3D shapes. It can cut various material, such as wood, foam, plastics and metals. When conversing regarding the axis of the router we refer to the movement of the CNC Routing Machine that it rotates. When talking concerning the axis we make reference to a fixed imaginary line for the measurement of the coordinates through which the router will cut.
It may rotate X, Y, and Z meaning that the device can move directly to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically all around (Z-axis), along with around itself. The working tool likewise have an X-Y-Z axis motion. Adding rotation movements in other directions in addition to that and you have a 4 or even a 5-axis machine or more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, making it ideal for parts and prototypes which are not too deep. A 4-axis router adds another rotary axis movement called “A axis”, and a 5-axis CNC router involves movement in the cutting tool along 5 different axis simultaneously (2 additional axis).
There exists a conception more and more complex cuts are only able to be produced using the 5 or more axis machine, but will it be a misconception or not? We should be able to perform just about any cut utilizing a 3-axis router, a lot more complex shapes. However, the 5-axis has the ability to machine on all five sides of the piece simultaneously, thus plays a role in the flexibleness and capabilities in the machine operator, shortening machining time. For example, seeking to machine a game dice, if utilizing a 3-axis router, the machine will only be in a position to cut one side of the dice in a single operation. The operator will likely then must turn the dice to machine one other sides, conducting a new set-up, sometimes needing to change the tool bit. Using a 5-axis, the equipment can cut all 5 sides of the dice simultaneously, having to turn the dice just one additional time for your 6th face.
Having the additional 2 axis as well as a larger x-axis on the 5-axis CNC router allows to shorten the project time as well as in order to handle larger parts, but at the same time, possessing a longer x-axis can lead to less stability and accuracy and calls for the entire attention in the operator. So, similarly we now have machines which will create certain more complex shapes faster, thus is much more efficient, but simultaneously, those are less affordable and a lot more complicated machines to function and maintain.
So, how many axis of a CNC router machine can we need? The preference depends on the particular manufacturing application needed and the end result required. Here are some instances where the 5-axis router may be used over a 3 or 4-axis:
You possess an unusual out from the norm shaped piece to create. If you are in need of greater cutting speed (A 5-axis you are able to perform cut in just one single set-up instead of being forced to stopping and starting the tool several times using a 3-axis, turning the shape to machine it on every side)
If you wish to spend less on working area (One 5-axis machine can replace several 3-axis machines running concurrently). There are occasions where using a 5-axis CNC router will not be enough and rather, you would need to have a 3-D printer or both. Sometimes, a 3-D printer is a lot easier to make use of and has less limitations when creating a shape, nevertheless it is less precise when compared to a router and it is limited using the material it can use, mostly confined to thermoplastics and resin.
The bottom line is that you get similar quality results with both 3-axis and 5-axis routers, however, if speed is of any major essence, you may want to take into account the 5-axis. Keep in mind the most recent requires more challenging operation, contributes to more wear and tear, and it is more expensive.
In case you have a 3D model you intend to design in fact it is either too big or too thick to become machined due to height or cutter length restrictions or the foam material not thick enough, the form may be sliced into sections. Each slice will be machined separately using the router and then the pieces could be glued together. The machined parts are able to be sanded and coated with protective hard shell and painted, which will also take care of eliminating any visible grooves as a result of gluing. Routers can also be used to produce molds that may later be poured with concrete or polyurethane and other casting materials.
CNC routers range from several inches of working area entirely approximately 50 feet in length. Every router utilizes a spindle – it is the motor that is doing the specific cutting. Router’s spindles range between 1HP (horse power) to 20HP and above, and they also can hold end mills (the driller) from 1/16″ up to 2″ and above. Different materials require different end mills and different cutting speeds. The denser the material the slower the cutting speed.
If you wish to develop a foam shape design that is large as well as full scale use a small model, scan it utilizing a 3D scanner then transport it to the CNC router for machining, utilizing a specialty cutting phksdb that generates the part file. Using the scanner enables you to convert any regular model to your live-size design. Any model may be scanned – a face, a sculpture, a car toy, train, boat, plain and anything you need larger. There is no need to visualize and imagine how the 3D model will look like – the scanner will it to suit your needs.
The company is actually a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various types of foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, as well as acrylics, plastics, wood and light-weight metals. Through its subsidiary company, WeCutFoam the organization is also providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and a lot more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
TEl : +86-531-85719477e
Mbl : +86-15628788693